CNC Infrared Concentrator

Deskripsi

CNC Infrared Concentrator

CNC Machined Brass Energy Focusing Component for Non-Contact IR Plastic Riveting

   Infrared Concentrator is a high-performance precision component engineered specifically for non-contact infrared plastic riveting (IR staking) processes. Designed to accurately reflect and concentrate infrared energy, this concentrator enables localized, controlled heating of plastic studs, ensuring clean forming, consistent joint quality, and minimal thermal impact on surrounding materials.

Manufactured from high-reflectivity brass through advanced CNC machining, this concentrator delivers excellent energy efficiency, dimensional stability, and long service life in high-cycle industrial environments.

Working Principle & Design Advantages

The concentrator captures infrared radiation from the IR source and precisely focuses the energy onto the plastic stake tip, allowing the material to soften and form without physical contact. This eliminates tool wear, reduces contamination, and improves repeatability compared to traditional thermal staking methods.

Key design benefits include:

• Optimized internal reflection geometry for maximum energy transfer

• Smooth, precision-machined reflective surfaces

• Compact, robust structure suitable for automated production lines

• Consistent heat distribution for uniform rivet heads

Material & Proses Manufaktur

• Bahan: High-reflectivity Brass (custom alloys available)

• Manufacturing Processes:

  • CNC turning for concentric outer profiles and stepped diameters

  • CNC milling for energy outlet geometry and positioning features

  • Precision drilling for mounting or alignment holes

  • Fine surface finishing to enhance infrared reflectivity

  • Deburring and dimensional inspection for high repeatability

These processes ensure tight tolerances, optimal optical performance, and reliable operation in continuous production.

Available Sizes & Application Range

• Standard Series: IS32, IS125 and other customized dimensions

• Compatible Plastic Stud Diameters: Customizable per application

• Application Fields:

  • Automotive interior assemblies

  • Consumer electronics housings

  • Medical device plastic components

  • Precision plastic enclosures and clips

The concentrator can be tailored to different plastic materials, rivet geometries, and cycle time requirements.

OEM / ODM InfraStake Concentrator Manufacturing

Sebagai seorang profesional Produsen mesin CNC OEM/ODM, we provide fully customized infrared concentrator solutions based on customer drawings, samples, or process requirements. Our engineering team supports design optimization for energy efficiency, durability, and production consistency.

OEM/ODM services include:

• Custom concentrator geometries and sizes

• Material optimization for reflectivity and heat resistance

• Surface finish control for infrared performance

• Prototype development and mass production

• Strict quality control for industrial automation use

If you are sourcing a “InfraStake Infrared Concentrator”, we offer reliable, precision-engineered solutions tailored to your market. Hubungi kami Sekarang, untuk penyesuaian OEM, sampel, atau penawaran harga untuk pembelian dalam jumlah besar.