Name: Ball Spline

Material: Alloy Steel / Bearing Steel (e.g., GCr15)

Aufbau: Spline Shaft + Ball Spline Nut

Funktion: Linear motion + torque transmission

Oberflächenbeschaffenheit: Precision Ground & Hardened

Verarbeitungsverfahren: CNC Machining + Grinding + Heat Treatment + Assembly

Toleranz: ±0.01–0.02 mm

Anmeldung: Robotics and high-precision motion systems

Beschreibung

Ball Spline

– High-Precision Linear & Rotary Motion Component for Robotics

    Die Ball Spline, a high-performance motion component designed to transmit torque while enabling smooth linear movement. Combining the functions of a linear guide and a spline shaft, the ball spline allows simultaneous linear motion and rotational torque transmission, making it ideal for advanced robotic mechanisms and precision machinery.

Engineered with a recirculating ball structure, this system ensures ultra-low friction, high rigidity, and exceptional positioning accuracy. The ball grooves on the shaft and nut are precision-ground to guarantee stable motion, minimal backlash, and long service life—even under high-speed and high-load conditions.

Designed for compact integration and high efficiency, ball splines are widely used in robotics, automation equipment, and high-precision industrial systems where both linear and rotary motion are required.

Wesentliche Merkmale

  • Dual Functionality: Enables simultaneous linear motion and torque transmission
  • High Precision & Rigidity: Ideal for demanding robotic applications
  • Low Friction Operation: Recirculating ball system ensures smooth motion
  • High Load Capacity: Supports both radial and torque loads
  • Kompaktes Design: Space-saving solution for integrated systems
  • Long Service Life: Optimized wear resistance and durability

Anwendungen

  • Industrial robots and robotic arms
  • Automation and pick-and-place systems
  • CNC machines and precision equipment
  • Semiconductor and electronics manufacturing
  • Aerospace and high-end mechanical systems

Herstellungsprozess

  • CNC Precision Machining (shaft and spline nut pre-processing)
  • Precision Grinding (spline grooves and raceways)
  • Broaching / Spline Cutting (for high-accuracy groove profiles)
  • Heat Treatment (quenching and tempering for hardness and wear resistance)
  • Superfinishing (for ultra-smooth raceway surfaces)
  • Ball Circulation System Assembly (recirculating balls and retainers)
  • Surface Treatment (anti-corrosion coating or passivation)
  • Final Inspection (torque transmission accuracy, backlash, and smoothness testing)

Toleranzen und Abmessungen

  • Spline Shaft Diameter Tolerance: h6 / ±0.005–0.01 mm
  • Ball Track Accuracy: High precision ground profile
  • Positioning Accuracy: ±0.01–0.02 mm
  • Reproduzierbarkeit: ±0.005–0.01 mm
  • Backlash: ≤0.005–0.01 mm (preloaded)
  • Surface Roughness (Raceway): Ra ≤ 0.2–0.4 μm
  • Maßtoleranz: ±0.01–0.02 mm

Key Specifications

  • Produktname: Ball Spline
  • Material: Alloy Steel / Bearing Steel (e.g., GCr15)
  • Aufbau: Spline Shaft + Ball Spline Nut
  • Funktion: Linear motion + torque transmission
  • Oberflächenbeschaffenheit: Precision Ground & Hardened
  • Verarbeitungsverfahren: CNC Machining + Grinding + Heat Treatment + Assembly
  • Toleranz: ±0.01–0.02 mm
  • Anmeldung: Robotics and high-precision motion systems

OEM-/ODM-Fertigungskapazitäten

As a professional OEM/ODM manufacturer, we specialize in high-precision motion transmission components for robotics and automation industries. With advanced machining, grinding, and assembly capabilities, we provide customized ball spline solutions tailored to your performance and design requirements.

  • Custom shaft diameters, lengths, and spline configurations
  • Preload and torque capacity customization
  • Material selection for strength and wear resistance
  • Surface treatment options for corrosion protection
  • Integration with linear modules and robotic systems
  • Logo-Gravur und Eigenmarkierung
  • Rapid prototyping and mass production

If you are sourcing a “Ball Spline”, we offer reliable, linear spline shaft, robotic spline component, torque transmission spline, precision ball spline, CNC spline shaft, automation motion spline OEM,precision-engineered solutions tailored to your market. Kontaktieren Sie uns Nun zu OEM-Anpassungen, Mustern oder Angeboten für Großmengen.

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